INTEGRATED PLANT
TECHNOLOGIES
RACK PLATING PLANT
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PLANT TECHNOLOGIES
RACK TYPE PLANT
Growel’s Rack Plating Plants are designed for
high-quality, uniform electroplating of components
requiring precise handling and superior surface finishing. Components are securely mounted
on racks and individually processed, enabling accurate control of current
distribution and coating thickness.
Each plant integrates advanced plating technology and robust engineering for durability, corrosion resistance, and
aesthetic enhancement. The system supports multiple plating processes — nickel,
copper, chrome, zinc, and others — ensuring reliability,
precision, and consistent performance. Built to international standards, Growel’s rack plants combine mechanical strength with
modern automation and process flexibility.
In this system, parts are fixed on custom racks, jigs, or
hooks, which are immersed into process tanks of varying sizes
based on component geometry and production volume. The plants are fully
customizable to meet specific client and process
requirements.
Talk to us
+91-20-35553555
APPLICATIONS
INDUSTRY AND USAGES
high-quality, uniform, and durable finishes across a variety of components and industries:
Automotive
Bumpers, fasteners,
brackets, trims, and other parts requiring corrosion resistance, durability,
and decorative finishes.
Aerospace
Structural
components, fittings, and precision parts that require lightweight,
corrosion-resistant, and high-strength coatings
Defense
Hardware and
components that demand strict adherence to quality, corrosion protection,
and reliability under extreme conditions.
ELECTRICAL
Connectors,
terminals, switches, and small components needing uniform conductivity and
precise coating thickness.
HARDWARE
Locks, hinges,
handles, brackets, and other hardware components requiring durable and
decorative finishes that enhance both performance and appearance.
General
Manufacturing
Decorative and
functional plating for consumer goods, industrial equipment, and hardware
components, ensuring long-lasting finishes and enhanced aesthetics.
FEATURES AND SPECIFICATION
TYPES OF RACK PLANTS
Standard Tree or Vertical
Racks
Finger Racks / Contact
Racks
Conforming Anode Racks
Custom or
Product-Specific Racks
Rotary / Spinning Racks
Vibratory Racks
Rack Plating Plant
Flexible hybrid system handling
both small & large components in one plan
Ability to handle various
finishes with a range of components in the same plant
Enhanced Growel Automation
Features
Contemporary Material Handling
System
Integrated PLC controlled Fume
Extraction System
Comprehensive features for Man
and Machine safety
Extremely Maintenance-Friendly
Design
Designed to optimize Water
Consumption
Plants available with
Automatic, Semi-Automatic and Manual options
robust, corrosion-resistant
racks and jigs
Advanced filtration and
solution agitation systems
AUTOMATION & SOFTWARES
ELECTROPLATING AUTOMATION SOFTWARE
Growel Engineering stands apart in
delivering services due to several key advantages:
Automated Cycle Control
Fully automated plating
sequences ensure uniform coating thickness with minimal operator intervention.
Real-Time Monitoring
Continuous tracking of
voltage, current, bath temperature, and process timing maintains consistent quality.
Intelligent Fault Detection
Smart diagnostics with
SMS/email alerts enable quick response, reducing downtime and improving safety.
Data Logging &
Traceability
Captures all process
parameters, events, and alarms for quality audits and productivity analysis.
Optimized Resource
Management
Automated control of
rectifiers, heaters, and dosing systems reduces energy and chemical consumption.
Multi-Process
Compatibility:
Supports electroplating,
anodizing, pickling, phosphating, and other treatments within the same system.
Talk to us
+91-20-35535555
GROWEL OFFERINGS
ADDITIONAL FEATURES & EQUIPMENTS
Growel’s Rack Plating Plants are
designed with advanced features to ensure efficiency, safety, and consistent plating quality:
Fume & Exhaust
System
Removes toxic
fumes, gases, and vapors from the working area, ensuring a safe and
pollution-free environment.
Dosing system
Automatic chemical
dosing for precise control and consistent bath performance, reducing manual
errors and chemical wastage.
Metal Recovery
System
Efficient metal
reclamation reduces raw material consumption and supports sustainable
operations
Effluent Treatment
Plant
Integrated
wastewater treatment ensures regulatory compliance and environmentally
friendly operation.
SUCCESS STORIES
OUR CASE STUDIES
1 Case
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GALLERY
Showcasing our Successful Projects and
Installations
Rack Plating
Plant
Demo Videos
SEE OUR MODULES IN ACTION
THINGS YOU MIGHT ASK
FAQ’S
What is a rack
plating plant, and what are its applications?
A rack plating
plant is designed for electroplating large or complex parts that require
individual handling, commonly used in the automotive and aerospace
industries.
How does Growel’s
rack plating system ensure uniform coating?
Our system
employs precise current control and optimized rack designs to achieve
consistent and uniform plating across all parts.
Can the rack
plating plant be customized for specific part geometries?
Yes, we offer
customized rack designs and configurations to accommodate various part
sizes and shapes.
What materials
can be plated using the rack plating plant?
Broadly, our
system supports plating on materials like steel, aluminum, brass, zinc,
etc. using various plating solutions.
Does Growel
provide automation options for the rack plating plant?
Yes, we offer
semi-automatic and fully automatic systems to enhance efficiency and
reduce manual intervention.
